Showing posts with label Loco No. 3 - Bickerton. Show all posts
Showing posts with label Loco No. 3 - Bickerton. Show all posts

Saturday, May 09, 2015

Locomotive update

It has now been nearly two years since I started building and converting locomotives to battery power and radio control and in that time, a lot has happened. I feel it is now about time I presented updated and collated information about developments in the motive power on the railway.


Locomotive No. 1 - "Peckforton" - Peckett 0-4-0

This was constructed from a Garden Railway Specialists kit in 2008 (see How I constructed a Peckett loco). Seven years ago, GRS kits were largely made from preformed Plasticard plus whitemetal fittings. The kits have now improved with fewer cast resin parts in place of the plasticard pieces.

The body was mounted on an LGB 0-4-0 Toytrain chassis which, considering it was secondhand when I bought it, served me well until the start of this year. After converting it to battery power (see below) and radio control, I gave it a load test which it handled well, until it ran into an obstacle on the track. This proved too much for the nylon worm wheels which admitted defeat and stripped themselves of teeth. Fortunately, I had a brand new ToyTrain motor block to hand and this was pressed into service.

She is now powered by three 18650 lithium-ion batteries which are housed in the cab (see Converting a track powered loco to battery power). There would have been sufficient room for them in the saddle tank, but opening-up the tank and removing the lead weights which are firmly glued inside would have required a substantial rebuild.

Control is via a Deltang Rx65b combined receiver/controller, which is the latest innovation from the Deltang stable (for more information see An evaluation of Deltang radio control and Getting started with Deltang r/c in the garden).

As Peckforton was my first purpose-built loco for the railway, I am delighted she is now back in service. However, as you can see from the photos, she lacks refinement. I really need to spend some time adding details and I'd like to replace the ToyTrain cylinders and motion with something more prototypical. At present, she does not have a soundcard and, without freeing-up space in the saddle tank, there is very little room left to instal one. However, she runs well and is very responsive to radio control.

I consider her a mixed traffic loco and so hauls passenger and goods trains. In a test run to answer an enquiry on the Garden Rails forum, she ran continuously for five hours and 20 minutes on one charge of the batteries.

Locomotive No. 2 - "Beeston" - Barclay 2-4-0T

This loco was bought secondhand from GRS in 2010 (see Progress Report 26), having been constructed from one of their very early kits (now no longer available). It is based loosely La Moye, a loco which ran on the Jersey Railway and is now preserved in South Africa.

She has an LGB motor block and Walschaerts valve gear presumably from another LGB locomotive (such as the Zillertalbahn U class loco). It was converted from track power to battery radio control in 2014 using a Deltang Rx60 receiver/controller (see Progress Report 51).

Other than a coat of paint and Trimline tape lining, she has not been modified or detailed since she arrived on the line, apart from the addition of some cosmetic buffers. I tend use her mostly for passenger duties. She will happily shunt wagons but as the driving wheels are quite large her crawling speed is less controllable than other locos.



Locomotive No. 3 - "Bickerton" - Hunslet 0-4-0T

I constructed this loco from a GRS resin kit and an LGB ToyTrain 0-4-0 motor block in 2010 (see How I constructed a Hunslet loco from a GRS kit). At present, she is still track-powered and so, as I have now sold off all my DCC gear, she is out of action.

The only place to install the batteries would appear to be inside the saddle tank. This will entail some substantial dismantling and rebuilding as the saddle tank is presently crammed full of lead. However, it will be good to see her back in action on the line.

She is in need of detailing and some light weathering.

Update Sept 2015 - She has now been converted to battery power with three 18650 li-ion batteries and a Deltang Rx65 receiver controller

Locomotive No. 4 - "Bulkeley" - Manning Wardle 0-6-2T

This was my first scratchbuilt steam loco (see How I constructed a Manning Wardle 0-6-2T loco) and joined the line in 2013. She is based on the Southwold Railway No. 4 loco, Wenhaston. I found that the driving wheel sizes of the LGB U-class 0-6-2T locomotive were the correct size, though the wheel spacings are incorrect - the trailing driving wheels being too close to the centre pair. However, as the motor block included Walschaerts valve gear, I decided I could live with the slight inaccuracy.

 She is controlled by a Deltang Rx60 receiver/controller and powered by a 12v li-ion battery which is intended for use in CCTV cameras. These batteries include protection circuits which monitor charging and discharging.

I decided to leave her unlined, as a homage to the Southwold livery which she wore for most of her working life. As my railway is set in 1932, I argue that they bought the loco from the SR when it closed in 1929. I will probably add some finer details at some point in the future, but for now she will happily pull passenger or goods stock.


Locomotive No. 5 - "Tarporley" - Sharp Stewart 2-4-2T

My second scratchbuilt steam loco was somewhat more ambitious as, not only did she have leading and trailing pony trucks, I also had to construct her motion (see How I constructed a Sharp Stewart 2-4-2T loco). She was constructed during 2013 and is based on the second Southwold Railway No. 1 loco, Southwold.



 Motive power comes from a PlayMobil 0-4-0 motor block as I found the wheel sizes and spacing were approximately correct for 16mm:1foot scale. She is powered by a 12v li-ion CCTV camera battery and controlled by a Deltang Rx60 receiver/controller.

Once the loco was finished, I spent a while adding smaller details, such as the oiling pots. She also has works plates which I feel add an extra touch of realism.


Locomotive No. 6 - "Harthill" - Manning Wardle 0-6-0ST

My third scratchbuilt steam loco was completed in 2014 (see How I constructed a Manning Wardle 0-6-0ST loco). She is based on the Manning Wardle locos which ran on the 3'6" gauge railway at Davington. These were shipped to Brazil when the railway closed at the end of World War I. I found this loco to be the most challenging of the three to construct, owing to the saddle tank and making sure there was sufficient space inside the body to accommodate three 18650 lithium-ion batteries. She also has a fair amount of external pipework which proved to be more complicated to construct than it might appear.

 Motive power is provided by a Piko 0-6-0 motor block, which I've found to be a delight. It is extremely smooth running, especially at low speed, and is very responsive to the Deltang Rx65a receiver/controller.

She is in unlined livery and has recently been given appropriately number works plates. She has become the stalwart of the line, handling goods and passenger traffic with alacrity. Out of curiosity, I gave her a haulage test and found she could pull 24 wagons up a 1:40 gradient with ease.



Locomotive No.7 - "Tollemache" - Fowler 0-4-0DM

 This was my first foray into scratchbuilding in 2011 (see How I constructed a Fowler diesel loco). Based on an LGB ToyTrain 0-4-0 motor block, she is based loosely on the early Fowler diesel mechanical locomotives which ran on standard gauge and narrow gauge railways. Whilst I could find photos of standard gauge and 2' narrow gauge locos, I couldn't find an image of a 3' gauge Fowler and so imagined how it might look.

At present, she is still track-powered, but will be the next loco to be converted to battery operation. The flycranks on the layshaft are, at present, somewhat loosely connected to the driving wheels, as I was unable to source flycranks of the correct size and so overcame this by slotting the holes in the connecting rod. When converted, I will improve this aspect and also add some finer detailing.

Locomotive No.8 - "Wynford" - Freelance 0-4-0DM

This was my second venture into battery power and, like my first battery model (see below), has had a long and chequered history. After three failed attempts to construct a reliable mechanism, I eventually found success by inserting a USA Trains motor block into the chassis. This lengthened the wheelbase, but has proved to be a lot more reliable than any of the previous mechanisms.

 The bodywork is from an IP Engineering Jessie kit (now no longer available) which, being constructed principally from steel, provides plenty of inherent weight. As a consequence, I have not had to add any additional weight and yet she will happily haul twenty skips up the 1:40 gradients on my railway. She was originally powered by ten NiMh batteries but these have just been replaced by three 18650 li-ion batteries with a protection board. She is controlled via a Deltang Rx102 receiver feeding into a Brian Jones Mac5 ESC. Because the original mechanisms were so unreliable, I found that trying to control her with a Deltang Rx60 receiver/controller was somewhat erratic. I assume this is because this particular receiver was limited to 1 amp loading and the mechanisms might have been drawing more current (and were probably creating all manner of electromagnetic interference). One day, I will try controlling her with the more recent Deltang Rx65b - which can handle up to 3 amps.

She has a Peter Spoerer DigiSounds narrow gauge diesel sound module (developed by Mktroniks) which, as the name suggests, uses digitised recordings of a real diesel engine, and so sounds rather impressive.

Locomotive No. 9 - "Lolly"- Freelance 'Lollypop' railcar

 Constructed from an IP Engineering kit (see How I constructed a small railcar from an IP Engineering kit),

...... this diminutive railcar was constructed as an experiment to find out how responsive Deltang receivers would be with a low voltage supply - three NiMh Low Self Discharge (LSD) batteries = 3.6v (see Evaluation of Deltang with low voltages). In fact, as Deltang receivers actually step down input voltages to 3v, they will happily manage with these low voltage supplies. This model uses a Deltang Rx60 receiver.

 I added additional detailing (ie planking and bracing) during construction and she has red/white bi-colour LEDs which change colour dependent on direction of travel. She acts as the railway's permanent way vehicle and has a small trailer wagon which is often attached for the workers' tools (see How I constructed a small PW flat wagon).

'Locomotive' No. 10/10a - "Samantha" & "Josephine" - Freelance Ford(ish) railmotors

This was my first major investigation into the feasibility of battery power and radio control and as with No. 8 the railmotors went through various control systems and mechanisms before reaching their present state. They were 'bashed' from two freelance Andel resin coach kits (see How I bashed two Andel coaches into a 'Ford' railmotor) and the power car is now powered by a 12v CCTV li-ion battery, controlled by a Deltang Rx60 receiver/controller and motorised with a MFA Como gearbox motor and bevel gears.

For a while, they were extremely unreliable, becoming derailed when encountering any slight undulation in the track. Eventually, I created a very simple form of compensation on the leading axle of each car and since then have had very few derailments even though they are somewhat top-heavy.

  Both cars have operating directional headlights and internal lighting.

At present they do not have a sound card but I am experimenting with various methods of digitising the sound effects of a Model T Ford starting, stopping and running at speed using a small sound recording board controlled by a Picaxe chip.

Locomotive No. 11 - "Linda" - Freelance 0-4-0DM

This was my first venture into 32mm gauge and was bought for a relatively modest sum on eBay. She has an IP Engineering body on an HGLW chassis. She was originally manually controlled and powered by two AA alkaline non-rechargeable batteries. These were replaced by a single 185650 li-ion battery and a Deltang Rx65b receiver/controller was installed.

The receiver has been programmed to operate in shuttle mode as I decided it would be useful to have her pottering backwards and forwards with a train of Binnie skip wagons while I operated the main railway.

At present, she is more or less in the condition I bought her, but I have added more a little more detailing and given her some light weathering. It is doubtful I will add a sound card as space is limited, however, I am experimenting with a couple of small sound modules which are used in greetings cards to see if something could be squeezed in somewhere.

Locomotive No. 12 - "Emma" - Plate frame Simplex

 Constructed from an IP Engineering kit, at present she is powered by two 14500 li-ion batteries and manually controlled with a Deltang Rx65b receiver controller (see How I constructed a plate frame Simplex from an IP Engineering kit)



She has also been fitted with a small soundboard which has been modified from a cheap (£1.29) module designed to be used in musical greetings cards. While the sound isn't quite hi-fi, it is quite adequate for this little loco.

She is dual gauge - with interchangeable 32mm and 45mm gauge chassis. Both chassis have been fitted with chain drive which makes her quite a powerful little loco for her size



Thursday, July 19, 2012

Progress Report 41

You will see from Progress Report 39 that there was a list of jobs which needed to be carried out  over the winter months. Many of these have now been completed (see also Progress Report 40)

Maintenance jobs

Repair Hunslet loco and add more weight

After having a power-buffer fitted, the Hunslet has never quite been the same. Some of the lead had to be removed to make room for the buffer and as a consequence the loco lacked adhesion when pulling some trains up the gradients on the line. More lead has been squeezed into the loco by filling as many nooks and crannies as possible. Also, the joints have been reinforced with good quality cyanoacrylate superglue as the rapid epoxy used previously seems to have failed.
Unfortunately, the paintwork has suffered with a few smeary finger-marks and cracking around the failed joints. I'm going to have to try some remedial work, otherwise she will have to return to the paint-shops for a complete respray.

 

Fix Fowler diesel fly-cranks which have become loose on layshaft 

The whitemetal fly-cranks were originally fixed to the steel axles with superglue and after a while have a tendency to work loose. In an effort to improve the bond between crank and shaft, I removed the cranks, roughened-up the ends of the shaft with a coarse file and fixed them back in place with epoxy. Time will tell if this is effective. If not, my next strategy will be to use larger gauge steel for the shafts, square off the ends and similarly file the holes square in the cranks.

Clean coach wheels and check bogies through pointwork at Beeston Castle

The IP Engineering steel wheels which I use for the coach bogies seem very prone to gathering accumulated gunk if I run them when the track is slightly damp. The gunk hardens to form an irregular layer on the treads of the wheels causing the coaches to limp unevenly along the line and derail over pointwork - particularly that at Beeston Castle which is slightly uneven.

I've tried smoothing out the irregularities in the trackwork so now the vast majority of stock runs through the pointwork without issue, but the coaching stock still occasionally runs into problems. The coach wheels were removed from their bogies and mounted in the chuck of a battery-powered drill which in turn was clamped in a vice. The wheels were then spun in the drill and cleaned of dried gunk using a flat-bladed screwdriver.

 

Replace IP Engineering cattle truck metal roofs with plastic to reduce weight 

New roofs for the two IP Engineering cattle trucks were constructed from plastic roofing sections (Part No. SG1109) provided by Garden Railway Specialists (GRS).


The moulded roof supports provided with the roof sections were fixed in place on underside of each roof to provide a sung-fit and then the roofs were given a couple of coats of my acrylic roof-colour (black mixed with silver). As above, this reduction in weight has enhanced the locos' ability to pull the wagons up the gradients.

 

Repair hinges on engine shed doors

You will see from the original engine shed posting (see How I built the engine shed) that the hinges were fashioned from brass sheet and epoxied to the doors. Unfortunately the bond between the brass and the doors was never sufficient to take the strain and so, after several abortive attempts at gluing, the hinges were removed and fixed more permanently in place by drilling holes in the brass and passing dress-making pins through them into the underlying wood of the doors. This approach, together with superglue, will hopefully prove more enduring.

 

Construction jobs

Complete rail-motors/railbuses

These have now been completed (See How I constructed a Railmotor set) though the motor/gearbox arrangement on the motor-coach has proven to be insufficient to power the two coaches.

The IP Engineering gearbox which was used reduces the drive by only 16:1 which means that even on 12 volts the motor coach is under-powered. I am presently toying with three alternatives to resolve the problem:
  • rebuild the motor/gearbox with a greater speed reduction (eg a two-stage gearbox drive)
  • add a motor to the trailer coach
  • build a powered luggage van to sit between the two coaches, using a power bogie.
The first option would be the cheapest, but may require the motor coach to be dismantled and rebuilt to accommodate a bigger gearbox. The second option would be relatively straightforward  but I am concerned that even then the railbus set will be under-powered. The third option would be less disruptive to the existing construction, but will be the most costly. 

 

Construct gunpowder van

A kit for a corrugated van was purchased from Swift Sixteen after seeing them on the stand at the annual show for the Association of 16mm Narrow Gauge Modellers. I decided a metal-bodied van would be the most likely candidate for conversion to a gunpowder van. This how now been completed and has joined the rolling stock roster - see How I constructed a corrugated van from a Swift Sixteen kit.

 

Construct another five open wagons

The Hartland wagon chassis for these have been purchased from Steve Warrington at Back2Bay6 as has the resin needed for the castings which was bought from TOMPS. These are in the course of construction and will be joining the wagon fleet during the summer months (see How I made the third batch of open wagons). In the meantime, two more LGB/GRS open wagon conversions (see Constructing an open wagon and a van from a GRS combi-kit) have been purchased over the internet and are awaiting a trip to the paint-shop.


These came as part of a job-lot with an Atropos Admiralty flat wagon which I am uncertain about using. I think I'll try attaching it to the first passenger train of the day to pick up milk churns.

 

Construct crane wagon (maybe mount a yard crane on a Hartland chassis)

A rash purchase on eBay resulted in the arrival of an LGB crane wagon.

Looking more closely at this I've decided it does not really represent the sort of wagon which would be seen on a UK narrow gauge railway and as a consequence have constructed my own. See How I constructed a crane wagon.

 

Finish painting remaining figures

With the exception of a few instances of minor detailing, all the figures which have been purchased for the railway have now been painted and in some cases modified to make them suitable for the railway. In the last update I suggested that there were too few railway staff in evidence. This has now been remedied and so each of the guards' vans now boasts a guard. and each station has a least one station porter-cum-station-master. The locos now have drivers (including the railmotor which has a driver at each end - one of which was formerly a pall-bearer). The coaches have passengers and there are now sufficient members of the public to populate the station platforms. As has been mentioned previously, all standing passengers have brass rods inserted in at least one of their legs to enable them to be positioned upright on the platforms which, in the case of concrete platforms, have mounting holes provided by rawlplugs.


Detailing for stations

I am slowly accumulating general clutter to adorn station platforms. To date this includes a few suitcases, a porter's truck and some seating. However, I need to make or acquire more luggage, boxes and crates and other items such as vending and weighing machines. I may try casting some of these from resin.

 

Period vehicles

I have purchased three horse drawn vehicles from various sources, I'm constructing a brewer's dray from a kit and have a Hobbies kit of a horse drawn coal wagon awaiting construction. The wagons will  be positioned on station forecourts or on the road crossing the overbridges during operating sessions to provide some wayside interest.

In addition, I purchased a secondhand model of a steam wagon made from a Model Town kit. The paint job on this is a little basic and I'd like to improve this and add some detailing on the model before deploying it.

A local fruit grower (Bellis Brothers) used to transport their produce to the local railway station using steam wagons, so I feel there is a local precedent to justify the use of this type of wagon.

 

Jobs which were on the 'possible' list

Re-site copper mine further back from the main line and ease the R1 main line curves

I've decided that this will be a job for net winter. Owing to family commitments there was insufficient time for this somewhat major project. In the meantime, I intend to construct some buildings modelled in half-relief to represent various workshops and mine buildings - including that housing the ore crusher and the loading hoppers for the tippler wagons.

 

Construct a branch to the timber mill between Peckforton and Bulkeley

This will again become a job for the coming winter months as it will require some landscaping and the construction of a bridge over the river. I have some JigStones mouldings which I cast a couple of seasons ago which could form the basis for the mill building and I am considering constructing a leat for the mill wheel - though I want to experiment with mechanisms for enabling the wheel to rotate at a realistic speed - those models which I have seen on other garden railways have mill wheels which seem to spin round at roughly the speed of an aeroplane propeller.

 

Sell L&B vans and either buy W&L vans or bash more LGB balcony vans 

One of the L&B vans has been sold via the internet and the other is awaiting some remedial work to ensure it gains a reasonable retail price. As can be seen on Progress Report 40, I have bought another LGB van which complements the existing fleet of vans and consequently the line probably has sufficient vans for now.

Tuesday, April 10, 2012

Progress Report 40

For me, Easter has always heralded the start of the running season. This is largely because of the weather but also because until recently I had a fairly time-consuming job and hence any garden railway modelling had to fit into whatever daylight hours were available to me - which of course are fewer during the winter months. Although I am now semi-retired, a combination of family, household and work-related events have conspired to prevent me from spending as much time on the railway as I would have liked over the winter period and through the Easter vacation. However, there have been some developments on which I can report.

Into Print!


Following an editorial plea from, Tag Gorton, the former editor of Garden Rail for articles on 45mm gauge garden railways, I produced s story outlining the development of my railway. This was published in the March edition of the magazine.

The title for the article, Timetabled to Peckforton, was devised by the editor who enjoys wordplay (Timetabled to Perfection?). I provided the editor with far more pictures of the railway than would be needed and am very pleased with the selection which was made.
 This was the second article I have had published in GR, the first appearing in April 2011. This focused on the construction of the swing bridge, based on the original bridge over the River Blyth at Southwold.

I have posted an explanation of the construction techniques on this blog and also created a short Youtube video showing how I used uPVC trim and superglue to create the model.

I have another article on timetabling  and freight handling which is presently being considered by GR for publication and am considering writing further articles.

The Railmotor
It has taken quite a while but I have very nearly completed the construction of the railmotor and trailer. Unlike my other locos, which are track-powered, this is battery powered and controlled with a wireless keyfob controller. (See Youtube video) This was bought over the internet and was designed to fade 12v LED lighting systems. Whilst control using the unit is not high fidelity, for the price (around £15ukp), I am very pleased with the outcome.


Clearly, the models are not quite finished; they require a paint-job and I need to improve the internal lighting system. But the models look quite effective pottering around on the railway and provide me with something I can run at a moment's notice without the hassle of arduous track cleaning.

The Garden
One of the non railway developments which has been occupying my time over the past few months has indirectly affected the railway. We have had a garage built on what was formerly the front garden and as a consequence the back garden has now been extended.  Whereas previously, Beeston Market station was constructed adjacent to the fence dividing the front and back gardens.........


......... this fence has now been removed. Furthermore, clearance of undergrowth bordering the front garden and the erection of a new fence has led to some additional space being created in the back garden beyond the end of Beeston Market station.




I am in the process of considering how this increase in real estate might impinge upon the railway. Do I re-site the terminus, do I re-site the copper mine or do I build an additional branch to the canal basin which runs alongside the mythical location of Beeston Market station?

Guide to UK Narrow Gauge Railways
Something I have been researching over the winter months has been UK narrow gauge railways. I intend to visit as many of these as possible over the coming years and document the results of my travels on a blog - Narrow Gauge Railways UK.

Although I have already visited many narrow gauge railways over the years, I have never properly recorded these expeditions. This new blog will enable me to become more systematic in logging the outcomes of my visits.

So far, all my energies have been expended in researching the locations, opening hours and some of the background to the various railways around the country. Although I have restricted my attention to narrow gauge and miniature railways which have a gauge of one foot or greater, there are still around 180 operating railways which fit these parameters. This does not include the sites of narrow gauge railways which have closed (eg the Southwold and the Leek & Manifold).

Running repairs
Inevitably, as with full scale railways, ongoing maintenance and construction often dominates the winter period. You will see from the previous progress report (see Progress Report 39) that I had identified a list of repairs and construction projects.

Cattle wagons
The four cattle wagons owned by the railway were excessively heavy for my poor little 0-4-0 track-powered locos. Although my plasticard scratchbuilt cattle wagons were originally quite lightweight, the addition of Schleich cattle greatly increased the weight meaning that the locos struggled to pull the wagons up the inclines when they were included in freight trains. Either the cattle would have to be removed or I'd have to slim them down in some way. I decided on the latter, hollowing out the cattle from the underside with a powered drill.



The two IP Engineering wagons were also overweight form my railway. To reduce their weight, the steel roofs have been replaced with preformed plasticard (from GRS).


Fowler diesel
Close scrutiny of the video showing freight movements on the railway shows that the layshaft on the scratchbuilt Fowler diesel had become out of synch (see 6m 52sec into video). This is because the fly-cranks were superglued to the layshaft and after a while worked loose. The was remedied by re-quartering the cranks and then supergluing them back in place. If the problem persists, a more reliable method of fixing the cranks in place will have to be found. (See How I constructed a Fowler diesel)

Hunslet loco
After adding the power buffer to the Hunslet loco, the body was glued back together but was never quite as secure as when it was first constructed. A spectacular derailment on the elevated section of the line led to further unplanned dismantlement. The loco has now been reassembled but does require some remedial painting to tidy it up. This will be done prior to weathering the loco - another job on the list. (See How I constructed a Hunslet loco from a GRS kit)

Rolling stock
Some off-season purchasing has plugged a couple of gaps in the good stock.

Crane wagon
I've been considering constructing a crane wagon for use on the railway - to handle heavy loads on the railway and act as a breakdown and maintenance wagon by the permanent way department. A chance visit to a certain online auction website resulted in the purchase of a ToyTrain crane wagon. Whilst not, to my knowledge, based on a UK prototype I've decided to use it until something more realistic can be constructed. I'm presently undecided as to whether it is resprayed in PLR livery or whether to leave it in pristine condition to enhance its resale potential.


Closed van
Through contacts on the G Scale Central forum, I purchased an LGB closed van which had been sprayed oxide. I'm undecided as to its future but an wondering whether it should become a private owner wagon maybe for the company bottling the local mineral waters.



Gunpowder van
During last year's operating sessions, I identified the need for a gunpowder van to transport explosives to the copper mine. I became aware of a new model of a corrugated van from Swift Sixteen Models. This was purchased from the company's stand at the Association of 16mm NGM's annual show at Peterborough.


Although this is not based on any particular prototype, I feel the model more than fits the bill for a gunpowder van.