Showing posts with label flat wagon. Show all posts
Showing posts with label flat wagon. Show all posts

Thursday, June 27, 2019

How I created various wagon loads

Contents


Introduction

It's no secret that the mainstay of traffic movements on my railway relates to freight operations (eg see Managing freight on the railway). Over the years, I have steadily increased the number of goods wagons and from time to time described how I have made removable loads for them (eg see How I made some open wagons). However, I have never gathered together all these disparate chunks of information into one place. This post aims to rectify this.

Open wagons

I have constructed open wagons in three different ways; making them from scratch using plasticard, making them from my own resin castings and modifying cheap commercial models. Apart from a couple of my very first plasticard models, I have made all the loads on my open wagons removable so I can run them loaded in one direction and empty when they return.

The majority of my open wagons have coal loads, to reflect the preponderance of this traffic during the period when my railway is set (ie the early 1930s).

Real chunks of coal are used (therapeutically created by bashing normal house coal with a hammer),  glued to rectangles of plywood mounted on strip wood as strengthening battens and to allow the loads to be more readily removed.

I have also created various other loads for open wagons based on the sort of other general merchandise which might have been carried at the time on a light railway serving a rural community. For example, a load of barrels travelling to or from the brewery at Beeston Castle.

The barrels were bought from a trader at the Llanfair Garden Railway Fair, painted and glued to a piece of plywood scribed to represent planking.

Another wagon has been loaded with sawn timber, representing a load which might travel from the sawmill at Peckforton to any other station, but most likely to the main terminus at Beeston Market.

The timber planks are a mix of coffee stirrers, lollypop sticks and offcuts of stripwood. They are tied down with book-binding twine which doesn't tend to fray like other string. This load isn't removable at present, but eventually I will modify it so it can be removed.

Based on an old photo of a wagon on the Welshpool and Llanfair Railway and another taken on the Southwold Railway, one open wagon has a mixed load of packing cases, a gear wheel and a couple of milk churns. The gear wheel could be delivered to the water mill or maybe to the brewery.

The packing cases were made by cladding wooden blocks with coffee stirrer planking, the milk churns were bought at a fair and the gear wheel is plastic bought on eBay and mounted on a cradle made from cut down lolly sticks. This load is removable in its entirety, everything being glued to a plywood base.

One wagon has a load destined for a builders' merchant with a stack of bricks, a pile of cement bags and a heap of sand in one corner. It's assumed that this could travel to or from any station on the line as a building project could happen anywhere and the builders' merchant similarly might be anywhere.

The bricks were bought on eBay though several dolls house suppliers also stock them, the cement bags were moulded in Fimo then painted and covered with tissue paper coated in PVA and painted to represent a tarpaulin. A piece of balsa wood was shaped with a knife and file before being covered in PVA and sprinkled with sand to represent the pile of sand. Everything was then stuck to a piece of plywood so the load could be easily removed.

Two open wagons have tarpaulin covers.


One cover was made from a piece of cotton fabric dyed green and attached with button thread to the wagon. This is not removable which isn't important as anything could be carried by the wagon in either direction. The other was made by draping a couple of layers of paper towel over a wagon protected with cling film, then soaking the towel in diluted PVA. When the PVA had dried, the cover was removed and painted with acrylic paint. As it has hardened to form the shape of the wagon it is removable.

Flat wagons

I have a range of flat wagons derived from various sources. Their loads are designed to reflect the needs of the rural locality served by the railway.

One wagon carries farm machinery.

The machinery is actually a couple of Brittains model ploughs bought on eBay and painted with red oxide primer. Although they are under scale, when clumped together they look suitably workmanlike and agricultural.

Another wagon is loaded with a tractor.

This was originally a resin cast moneybox, again bought on eBay. It is roped down to a couple of stripwood blocks glued to a piece of plywood.

One wagon is loaded with milk churns. This wagon tends to be attached to the first mixed train of the day and also to the afternoon mixed.

Because I needed quite a few and the cost of resin cast 1920s conical milk churns was prohibitive, I made my own using the ends of some cheap plastic party toys (see How I made some milk churns).

The match truck for the mobile crane is loaded with a mixture of  appropriate paraphernalia.

The jacks are white metal castings bought online from Garden Railway Specialists, the timber baulks are pieces of stripwood, the chain was bought from Cornwall Model Boats, the rope is a piece of garden twine and the toolbox was made from a piece of balsa with paperclip wire handles.

The permanent way wagon was similarly loaded with tools and other suitable oddments.

The bits and pieces are all from the Bachmann platelayers' accessory pack, weathered with acrylic paints.


Timber wagons

The sawmill at Peckforton (see How I constructed the sawmill) requires some quite specific traffic. As can be seen above, one of the open wagons carries sawn timber but the sawmill also requires the raw material, transported by various timber wagons.

Half a dozen stake wagons are loaded with plastic logs, glued together with Evostick and draped with chains. The logs can be removed as a unit.

Pit props of various lengths cut from twigs pruned from trees in the nearby wood were loaded on to some of the other timber wagons.


It seems that there was no standard length for a pit prop. Mines required a range of lengths to suit the needs of the tunnels below ground.

A large tree trunk was formed from a card tube, covered in paper towel soaked in PVA scrunched to represent bark. This was wedged into the stakes on the bolster wagons.

Tipplers and hoppers

I have two rakes of tippler wagons used to transport ore and spoil from the copper mine to the exchange siding at Beeston Market. One rake is permanently full and the other is permanently empty. The full rake runs up the line and is then swapped for the empty rake to run back down the line. There is a hidden link between the exchange siding and the copper mine to make the swap.

The tipplers have false floors made from plywood covered with PVA and then sprinkled with crushed sandstone.

There is also a rake of hopper wagons similar to those which ran on the Snailbeach and District Railways. These serve the sand quarry and so have removable loads of sand made in a similar way to the tippler loads.

A rectangle of 3mm plywood was cut to the same dimensions as the inside of the wagon, together with a piece of foam packaging (rescued from a parcel received in the post - I seldom throw anything 'useful' away!). Note: the foam can be 'tidied-up' later.

The foam was then stapled to the ply along three edges

Offcuts of foam were then squeezed into the pocket and the fourth edge stapled.

Battens from ply or balsa were then glued to the inderside of the ply (these varied in depth so the loads for each wagon would be non uniform).....

.... and foam was then given a generous coat of PVA and sprinkled with solver sand (the sand intended for children's play pits), .......

...... before being inserted into the wagon.

Conclusion

To my mind, the wagon loads add to the interest of trains running up and down the line. I really enjoy watching a mixed goods slowly meandering through the undergrowth and the logistical puzzles involved in shunting wagons at each station en route.

I need to make a few more loads of sawn timber for the stake wagons and probably need a few more varied loads for open wagons but, otherwise, I am reaching the stage where goods traffic on the line has reached its optimum level.

Of course, I could always make more loads than wagons - and swap them around a bit for variety. That would mean making some amendments to my home-grown freight management computer program (see My freight management computer program) - but, of course, that would make it better reflect the varied nature of goods traffic on a light railway in the 1930s....... I wonder what they might have to carry if the circus same to town???


Tuesday, June 10, 2014

Progress Report 52

The weather has been very mixed since the previous update (See Progress Report 51). There have been a few days of sunshine but mostly the weather has been showery, which is the worst type of weather for playing trains - no sooner have I put out equipment than I have to gather it up, trying to decide if it will be a short sharp shower or a more prolonged downpour. Fortunately, with radio control and battery power, I have been able to run the odd train now and again. However, I have managed to get one full running session in, and the wet weather has given an opportunity for several indoor projects to get completed.


A Day in the Life of Peckforton Station

During the full operating session, I set up my video camera at Peckforton Station and, each time a train passed through, filmed its progress. The result is a video showing a typical day in the life of one station on the line. The video has condensed the day into a series of brief episodes, but the feedback from fellow modellers has been encouraging.

In addition, I took a series of stills from the video sequences, and produced a blog posting outlining the day's activities. (See A Day in the Life of Peckforton Station)

Track sweeper

Although track cleaning is no longer the pain in the butt which it used to be, locos and stock can still be derailed by the dreaded 'leaves on the line' and other debris.  I've discovered, for example, that from time to time, blackbirds and thrushes like to use the rails as anvils to crack open snail shells. Whilst, I still have to cut back the vegetation (on a weekly basis at the moment), it's still necessary to check the track before each running session - even one twig can have disastrous consequences. To help this tidying-up process, I have produced a simple track sweeper which can be sent around the track before a running session to remove the general detritus which the track seems to accumulate. (See How I constructed a track sweeper)

Take one HLW wagon chassis, a couple of pieces of brass rail, some brass strip, a motor, battery and a bottle brush and voila!


Trestle Bridge

In the previous Progress Report (see Progress Report 51), I gave an account of the building of the mill siding. The track crossing the stream had been left hanging in mid-air, awaiting the construction of a suitable bridge.This has now been completed (see How I constructed a small wooden trestle bridge), based (loosely) on the wooden trestle bridge which was situated on the Southwold Railway beside the water mill between Halesworth and Wenhaston.

At the moment, the bridge looks very new, but now it has taken up permanent residence, it will weather naturally.

Flat wagons

Adding details to the match truck

Following suggestions from fellow modellers on the G Scale Central forum, I've added a few more details to the match truck which will accompany the mobile crane whenever it ventures forth.

The detailing includes a couple of baulks of timber, a coil of rope, some chain and various other utilitarian objects such as a tool kit and re-railing jacks. I may distress and weather the wagon still further as it would be likely to suffer considerable abuse as it goes about its duties on the railway.

A new permanent way wagon

I decided that, rather than making the above wagon a general purpose Engineering Department wagon, I would make another flat wagon more specific to platelaying to be towed behind the IP Engineering Lollypop Railcar (see How I constructed an IP Engineering railcar) which I have designated as an platelayers' trolley.

The flat wagon uses an IP Engineering Hudson wagon chassis as its basis, with a coffee-stirrer body and tools provided by Bachmann. It needed to be small in size to match the dimensions of the railcar, and looks appropriate as it trundles around the railway (see How I constructed a small flat wagon).

Points controller

Having decided to move over from DCC controlled track-power to radio controlled battery power, one of the sacrifices was going to be the remote control of some of my pointwork from the DCC remote handset. Casting around for alternatives, I discovered the Deltang points and accessories controller which has seven outputs. As I had six turnouts which needed to be controlled remotely (owing to their awkward locations), this seemed to be the most appropriate solution. However, the controller is designed to work with r/c servos rather than LGB point motors and so I was faced with the dilemma of either replacing all the existing LGB point motors with servos, or finding some way of adapting the Deltang controller so it would operate the LGB point motors.

 Following the guidance of a fellow garden railway modeller (who, incidentally is based in Australia), I programmed a Picaxe microprocessor to respond to the Deltang receiver and generate a half second pulse of electricity to kick the relevant LGB points motor into operation.

It was surprisingly easy (and equally surprisingly inexpensive), to construct a system which would operate relays in response to the instructions generated by the microprocessor. I can now control my more inaccessible pointwork by the flick of a switch.

Wiring-up the most distant turnout

The most distant point (on the approach to the swing bridge) had not been hard-wired - it used a slot-in decoder connected directly to the track. This needed to be connected to the points controller, situated in the outhouse about 40m away. I happened to notice a couple of lengths of orange mains cable which my neighbours had thrown away in a skip which they no longer needed. This was pressed into service, routed around the outside of the garden and then buried.

Station Buildings

Until now, I have left my station buildings outside throughout the year and, even though they are constructed from resin castings or plastic (see How I constructed some station buildings and How I constructed a station building from a toy, they were beginning to show signs of wear and tear. Some of the epoxied joints had sprung apart and the paintwork was beginning to peel in places see Progress Report 50).

The buildings were brought inside and all the internal joints (regardless of whether they had failed) were reinforced with a strong instant-grab, flexible adhesive.

The representations of timber framing were repainted green and some of the roofs were touched-up but I decided to leave the cream clapperboard as it was as this was generally surviving well (it was watered-down masonry paint designed for outdoor use with a ten year guarantee). The posters and signs were all reprinted and re-applied (see How I made some period posters and enamel signs). Some posters were mounted on noticeboards, made from black plasticard (see How I made some noticeboards)


I have decided to bring my buildings inside during the winter months from now on to prolong their working lives (and to save myself unnecessary maintenance).
The station buildings and platform paraphernalia ready to be installed in the garden
Peckforton Station building in situ
Beeston Market Station building


Platform detailing

Whilst re-installing the buildings, I decided to assemble and paint various kits and general clutter of platform equipment which I had accumulated, such as trolleys, firebuckets, seating, luggage, etc.

These items had come from various sources including Trenarren Models, Garden Railway Specialists, Roundhouse, Modeltown and Back2Bay6.

These items were constructed and then given a couple of coats of primer, before being given a final coat of green or red, with detailing added with acrylics.

As time progresses, I will add more and more items of this sort as it seems to me that this type of detailing is what brings a railway to life.

Sunday, June 01, 2014

How I made a small Permanent Way wagon

After completing the IP Engineering Lollypop Railcar kit (see How I constructed an IP Engineering Lollypop Railcar), and fitting it out with batteries and Deltang radio control (see Deltang radio control - an evaluation), I felt it needed some sort of trailer to enable the crew to carry their equipment. The flat wagons which I had constructed previously, were too large (see How I constructed some flat wagons) and so I cast about for something suitable. I noticed on the IP Engineering website that there were some Hudson wagon chassis, one of which I thought might be suitable and so, after parting with my hard-earned dosh, I received the kit.

The kit is extremely straightforward to construct - after cleaning the castings, the four axle boxes were epoxied to the frame with the axles installed.

While the glue was setting, ten coffee-stirrers were cut to a length of 90mm .......

...... and another four were cut to a length of 51mm.

Two of the shorter planks were placed across the chassis frame and coated with PVA adhesive.

Eight of the longer planks were then glued to these cross members. When the glue had dried, the ends of the planks were marked and trimmed with a craft knife to even off their lengths.

The remaining four planks were  trimmed to length and glued around the edges of the platform, ......

..... and a couple of spacers were trimmed and inserted between the sides. Then everything was held in place with an elastic band until the glue set.

In the meantime, a strip of 0.2mm thick brass was marked out to the width of a coffee-stirrer (7mm), and then cut-out with tin-snips.

These were then snipped into 14mm lengths and six depressions were punched into them with an automatic centre punch tool, to represent rivet heads.

These corner plates were then marked across their centres and folded to 90 degrees by applying pressure along the centre-line with a  craft knife.

Some of the plates needed to be flattened with pointed-nose pliers ......

.......... before being superglued on to the corners of the wagon body.

The wheels of the chassis were masked with masking tape before the chassis and the body were given a couple of coats of Halford's grey primer from an aerosol rattle-can.

Once the primer had dried, the corner plates were picked-out with black acrylic paint.

The chassis was given a couple of coats of satin black from a spray can before the masking tape was removed. The body was then given a light wash of mucky brown and black acrylics, and the chassis daubed with various shades of brown acrylic to represent rust. The body was then fixed to the chassis with superglue.

 A set of Bachmann tools had been purchased .......

....... and then dulled-down and dirtied with acrylics. These were then superglued on to the wagon body in what I hope looks like a random but workmanlike manner.

 The wagon was then coupled to the Lollypop railcar and given a test-run (or several).

To my mind, the wagon gives the impression of a home-built utilitarian truck such as those which a permanent-way gang might have constructed for their own use. It maybe needs a little more battering and abuse, and the railcar could do with some weathering to suggest more wear and tear, but overall, this little addition to the stock list seems to fit the bill.